Survey Repair List for My Ericson 32-200

A marine survey is more than a valuation document—it becomes the technical roadmap for the next phase of a boat’s life. When I reviewed the 2023 survey for my Ericson 32-200 Sure Shot, I cataloged every required and recommended repair so I could plan the work in a structured, manageable way.

This post is a complete breakdown of those items, grouped by system.


Immediate / Required Repairs

The surveyor marked these as items that should be corrected before full-time use or insurance approval.
Source: Survey Recommendations (Immediate)

1. Electrical Overcurrent Protection

These circuits must be fused or protected:

  • Three wires attached to the common terminal of the battery switch need overcurrent protection.
  • The small black wire labeled “DC-DC current limit” must be fused.
  • The #10 AWG wire labeled “unswitched to panel” requires a fuse.
  • The D+ wires feeding the DC-DC chargers must be fused at their power source.
  • The charging output wires from both Renogy DC-DC chargers need fuses near the batteries.

2. Engine Control Cables

  • Replace stiff throttle, shift, and engine stop cables.

3. Exhaust System

  • Replace the corroded exhaust riser and mixing elbow.

4. Rudder

  • Repair the cracked and partially delaminated rudder.

5. Safety Equipment

  • Carry a wearable PFD for each person on board.
  • Secure the toilet discharge Y-valve in the holding-tank position for legal compliance.

Structural & Hardware-Related Repairs

Source: Survey internal notes and structural findings.

6. Deck Moisture Intrusion

Hardware removal, core drying, and rebedding needed in areas of elevated moisture:

  • Port and starboard lifeline gate stanchions
  • Chainplate areas near port and starboard shrouds
  • Forward portside vertical stanchion
  • Water tank fill fittings

7. Interior Veneer / Water Intrusion Cleanup

(Not structural but caused by deck leaks.)

  • Refinish water-stained bulkheads and interior veneers.
  • Check for leakage around steering system and cockpit sole; refinish wood after repairs.

8. Cockpit Locker / Propane Locker

  • Ensure propane locker drain remains clear (not a repair, but flagged for attention).

Sailing Systems Repairs

Source: Rigging, deck hardware, sail handling notes.

9. Spinnaker Pole

  • Free up the frozen end fitting on the larger pole.

10. Mainsail Luff Track

  • Re-install missing top mainsail luff slide in Tides Marine track.

11. Traveler & Topping Lift

  • Modify mainsail cover to properly fit around mast and sail.

Bilge & Plumbing Repairs

Source: Bilge system and sanitation notes.

12. Bilge Pump System

  • Install a strainer on the electric diaphragm pump suction.
  • Complete installation of the Rule 1500 submersible pump and discharge hose.
  • Renew/repair manual diaphragm pump (not taking suction).
  • Add a vented loop to the electric bilge pump discharge.
  • Add a high-water float switch with audible alarm (recommended).

13. Head System

  • Install high vented loop in toilet flushing water line.
  • Renew holding tank vent hose with proper sanitation hose.
  • Fix head floor sump pump float switch and secure the pump.
  • Install vented loop in shower sump discharge line.

14. Fuel System

  • Replace fuel fill hose (original hose showing cracking).

Engine Room & Auxiliary Systems Repairs

Source: Engine, exhaust, and electrical systems sections.

15. Alternator / Engine Instrumentation

  • Repair or replace inoperable alternator failure indicator light.
  • Test and confirm engine over-temperature sensor and alarm.

16. Add Seawater Strainer

  • Install an internal seawater strainer under the galley sink for engine cooling intake.

17. Exhaust Back-Siphon Protection

  • Add a waterlift muffler or ensure a proper high loop in exhaust hose to prevent back-flow.

Electrical System Cleanup (Non-Critical but Recommended)

Source: Electrical systems notes.

18. Panel & Wiring Organization

  • Bundle, support, and clean up the wiring behind the distribution panel.
  • Label the three wires on the battery switch common terminal once fused.
  • Label small fused circuits behind the panel.
  • Add boots on starter motor positive terminals.
  • Case-ground the inverter.
  • Trace and label inverter DC supply.

19. Miscellaneous Small Repairs

  • Re-secure loose USB port securing nut behind panel.
  • Seal exposed bow light wiring with heat-shrink.
  • Replace missing shore power inlet cover.
  • Consider installing ELCI breaker and galvanic isolator.

Rigging, Deck, and Hardware Improvements

20. Lifelines & Dodger

  • Renew dodger stitching and leather chafe guard.
  • Replace Velcro securing solar panels.
  • Consider Bimini or cockpit shade (not required).

21. Anchor System

  • Scale/preserve anchor chain corrosion.
  • Mouse the anchor shackle.
  • Increase chain length for coastal cruising.

Cosmetic / Comfort Repairs (Optional)

22. Interior

  • Replace worn/soiled cushions.
  • Refinish teak and holly floorboards.
  • Replace missing mast-partner molding.

23. Steering Pedestal Cover

  • Replace ill-fitting pedestal/wheel cover.

Summary

The survey paints a clear picture: Sure Shot is a structurally sound boat with predictable, manageable systems work. No structural rot, no hull damage, no hidden disasters—just a realistic list of electrical corrections, plumbing improvements, and typical 30+ year-old sailboat upgrades.

This is exactly the kind of repair list you want to find on an older fiberglass boat:
finite, solvable, and well-within the capability of a technically minded owner.

—J

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